青島三銳機(ji)械制造有限公司
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小振動篩螺栓松動的后果是什么?
有的(de)廠家(jia)往(wang)(wang)往(wang)(wang)會(hui)忽視每個(ge)小(xiao)細節,出了問題才去檢修。工作時間較長的(de)小(xiao)型振動篩會(hui)導(dao)致螺栓松(song)動,這會(hui)導(dao)致什(shen)么后果?我(wo)想很多人并(bing)不了解。
平時的(de)螺栓松動有(you)哪些故(gu)障項目(mu)呢?
常規小(xiao)振篩螺(luo)栓松動后,會產(chan)生(sheng)異常響聲、零件位移等故障,一開(kai)始螺(luo)栓就(jiu)會松動,如果(guo)發(fa)現不及時(shi),就(jiu)會導致(zhi)嚴重的(de)后果(guo),甚至發(fa)生(sheng)脫落、斷裂。
那(nei)若去防止振動篩螺(luo)栓松動呢?
振動篩機械安(an)裝規范及調試(shi)規范。
將底(di)架的(de)槽鋼固定在(zai)基(ji)礎上,使(shi)同(tong)(tong)側前后支撐(cheng)座的(de)高(gao)度差(cha)一致(zhi),在(zai)同(tong)(tong)一端(進料(liao)端或出料(liao)端)兩側的(de)支撐(cheng)座板在(zai)同(tong)(tong)一水(shui)平面內,誤(wu)差(cha)在(zai)2mm以內。
彈(dan)(dan)簧在(zai)出廠前(qian)已經進行了(le)靜(jing)剛度試驗(yan),應選擇具有相同(tong)(或相近)剛度的彈(dan)(dan)簧,在(zai)同(tong)一振動(dong)篩不(bu)同(tong)的支承(cheng)位置(zhi)(zhi)上(shang)(shang)進行配置(zhi)(zhi)。在(zai)安(an)裝(zhuang)過程(cheng)中(zhong),彈(dan)(dan)簧置(zhi)(zhi)于(yu)下(xia)支承(cheng)座上(shang)(shang),使(shi)支撐座上(shang)(shang)的凸(tu)臺(tai)進入(ru)彈(dan)(dan)簧的內孔上(shang)(shang)下(xia)都(dou)與(yu)支撐板(ban)的凸(tu)臺(tai)對(dui)中(zhong),將(jiang)篩板(ban)垂直(zhi)下(xia)落(luo),置(zhi)(zhi)于(yu)彈(dan)(dan)簧上(shang)(shang)。
機器(qi)各部件應(ying)(ying)連(lian)接牢固(gu)(gu)可靠(kao),所有螺栓不(bu)(bu)得松(song)脫,各部件不(bu)(bu)得有任何異常聲響,篩機參振部與周圍(wei)固(gu)(gu)定物之間的(de)較(jiao)小間隙應(ying)(ying)為30-50mm。
在(zai)出廠時(shi),篩(shai)網雙振幅調節為5-8mm,用戶可調節振動電(dian)機兩(liang)偏心塊(kuai)間的(de)角度,調節激振力的(de)大小,進而調節篩(shai)機振幅的(de)大小。
振(zhen)動篩(shai)機(ji)在使用前的空轉試驗
開篩機前,應檢查篩網周圍有無障礙物,各(ge)連接螺栓是(shi)(shi)否緊(jin)固,特別是(shi)(shi)振動(dong)電(dian)機、支撐架、篩板的螺栓要重新緊(jin)固。
檢驗振動電(dian)機的(de)轉(zhuan)向是否相反(fan),如轉(zhuan)向相同(tong),應(ying)更換一臺電(dian)機的(de)電(dian)源接線(xian),使兩臺振動電(dian)機的(de)轉(zhuan)向相反(fan)。
篩分運轉(zhuan)(zhuan)時,先空載起動、運轉(zhuan)(zhuan)、停機一次觀察有無異常(chang)現象及聲(sheng)音(yin),空轉(zhuan)(zhuan)時應平穩、正(zheng)常(chang)。
在(zai)連續(xu)空(kong)運4小時后,測量(liang)軸承溫度(du),軸承溫度(du)應不(bu)超(chao)過75oC,并重新緊固各部分(fen)的聯接(jie)螺栓聯結(jie)一(yi)次(ci),以后再重復2-3次(ci)。
下料(liao)(liao)運行時(shi),進料(liao)(liao)要均勻(yun)(yun),使物料(liao)(liao)在篩(shai)(shai)面上(shang)均勻(yun)(yun)分布,如物料(liao)(liao)“跑偏”,應(ying)調整(zheng)給料(liao)(liao)點。在停(ting)止(zhi)篩(shai)(shai)前,應(ying)先停(ting)篩(shai)(shai),待(dai)篩(shai)(shai)面物料(liao)(liao)排出后,再停(ting)篩(shai)(shai)。停(ting)車后應(ying)及(ji)時(shi)清(qing)理篩(shai)(shai)面上(shang)的物料(liao)(liao)及(ji)雜物。
三、小型振動篩定(ding)期檢修振動篩有(you)定(ding)期檢查(cha)和每(mei)月檢查(cha)
(1)振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)周(zhou)檢:檢查(cha)激振(zhen)(zhen)(zhen)器(qi)、篩(shai)(shai)(shai)面(mian)、支撐裝(zhuang)置等各部分螺栓是(shi)否緊(jin)(jin)固(gu)(gu),振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)有松動(dong)(dong)(dong)時應(ying)緊(jin)(jin)固(gu)(gu)。請檢查(cha)傳(chuan)動(dong)(dong)(dong)裝(zhuang)置的使用情況(kuang)和連接螺栓鎖緊(jin)(jin)情況(kuang),振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)檢查(cha)三角帶張緊(jin)(jin)程度,必要時適當張緊(jin)(jin)。振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)檢查(cha)篩(shai)(shai)(shai)子時,振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)要特別注意檢查(cha)飛(fei)輪(lun)上(shang)的不平衡(heng)(heng)重(zhong)塊固(gu)(gu)定得是(shi)否可靠,如果(guo)固(gu)(gu)定不穩,篩(shai)(shai)(shai)子運轉時振(zhen)(zhen)(zhen)動(dong)(dong)(dong)篩(shai)(shai)(shai)不平衡(heng)(heng)、重(zhong)塊會脫離飛(fei)輪(lun),造成事故。
(2)振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)月檢(jian)(jian):檢(jian)(jian)查(cha)篩(shai)(shai)(shai)(shai)面磨(mo)損情況(kuang),振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)若(ruo)發現局(ju)部(bu)(bu)有明顯(xian)磨(mo)損,應(ying)采(cai)取(qu)必要(yao)的措施(如更換(huan)位(wei)置(zhi)等),并重新(xin)緊固(gu)。振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)檢(jian)(jian)查(cha)整個篩(shai)(shai)(shai)(shai)框,振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)主(zhu)要(yao)檢(jian)(jian)查(cha)主(zhu)梁與(yu)整個橫(heng)梁的焊(han)縫狀(zhuang)況(kuang),振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)仔細檢(jian)(jian)查(cha)有無局(ju)部(bu)(bu)裂紋。檢(jian)(jian)驗(yan)篩(shai)(shai)(shai)(shai)箱側板(ban)全部(bu)(bu)螺栓(shuan)狀(zhuang)況(kuang),振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)發現螺栓(shuan)與(yu)側板(ban)有間(jian)隙或松動(dong)(dong)時,振(zhen)(zhen)(zhen)(zhen)動(dong)(dong)篩(shai)(shai)(shai)(shai)應(ying)更換(huan)新(xin)螺栓(shuan)。
上述就是(shi)小型振動(dong)篩引起的(de)螺(luo)栓(shuan)松動(dong)后果,有意者請與我們聯系。
